In high-tech manufacturing, even the smallest components can be crucial in ensuring optimal performance and productivity. A semiconductor fabrication plant faced a significant challenge with the dampers in their airflow system, installed at heights with limited access. Regular adjustments to these dampers were necessary to control flow rates, but conventional solutions were not feasible due to space constraints. Sofis provided a simple yet practical solution with the FlexiDrive remote operator.
Inaccessible dampers in a critical airflow system
The airflow system of the manufacturer required regular adjustments to maintain proper flow rates. However, the dampers were installed at heights, making access difficult and dangerous. Traditional solutions like actuators, scaffolding, or building permanent platforms were not options due to space limitations and the plant’s nearing completion. With the plant set to go online soon, finding a timely and effective solution was paramount.
No room for scaffolding
Height and access posed a key problem, as the dampers were installed at significant heights. Due to space constraints, there was also no ro room for scaffolding or permanent platforms. As the plant was nearing completion, no time for extensive modifications. Delaying the plant’s launch would cost millions per day.
Remote operation of dampers
Having recognized the urgency and complexity of the situation, Sofis stepped in with a simple yet practical solution; the FlexiDrive remote operator. This innovative product allows remote dampers operation from a safe and convenient location. Following an on-site demonstration of FlexiDrive by Sofis staff, and the installation of an initial trial of FlexiDrive, nine additional FlexiDrive remote operators have been installed. At the same time, the delivery of 16 more FlexiDrives is planned.
Overcoming installation hurdles
During the installation of the first FlexiDrive, the Sofis engineers were instructed not to move the dampers at all, complicating the attachment process. To overcome this problem, Sofis provided modified brackets, ensuring the installation could proceed without disrupting the existing setup.
Profound impact on operations
The introduction of the FlexiDrive system has had a profound impact on operations. The ability to adjust the dampers remotely eliminated the need for dangerous and cumbersome temporary scaffolding. This not only ensured the safety of staff but also allowed for uninterrupted and efficient plant operations. As delays were avoided, potential costs were saved. Introducing FlexiDrive also led to reduced risk, by eliminating the need for temporary scaffolding, and ensuring precise control over airflow without physical access. Installing FlexiDrive systems also guaranteed operational continuity, allowing the plant to come online as scheduled. The strict regulations on air quality and personnel movement highlight the critical importance of a controlled environment. The FlexiDrive system ensured these standards were met without compromising safety or efficiency.
Indispensable solution for semiconductor production facilities
The FlexiDrive remote operator has proven to be an indispensable solution for semiconductor production facilities, addressing critical access issues and ensuring smooth operations. As Sofis continues to innovate and expand, partnering up with this semiconductor fabrication factory serves as a example of our commitment to solving complex industrial challenges.